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Precast Toilet Block - Swachh Bharat Abhiyan

India Precast offers most Economical; Simple & Smart Solutions for making Toilet blocks from Pre-stressed Precast Concrete Hollow core Panels from world’s latest extrusion technology.
Most Economical, Strong & Durable, Versatile, Reliable, Modular, Fast & Simple to Install, Easy to Transport for above project compared to any other material.

11,11,00,000 Toilet Block to be made & install under Swachh Bharat Abhiyan.
Vision of Shri Narendra Modi Hon’able Prime Minister.

(A). Strategic Advantages of Precast Panels over conventional construction method of Toilets are:-


  1. The Precast panels are made of M40 grade of concrete with Reinforcement – Strong & Durable.
  2. Good Moisture Resistance, Excellent Resistance in wet condition.
  3. Simple & Easy to handle, Quick to Install with panels, workability like wood.
  4. Panels produced by advance concrete extrusion technology, Saves Time, hence no Quantity issue.
  5. Minimize the need & use of skilled labor at production & installation stage (by just 3 workers).
  6. Panels being hollow, saves material up to 40% compared to traditional in-situ panel of the same size.
  7. Cylindrical “cores” of panel work as natural conduits for plumbing, electrical wiring - saves cost.
  8. Superb factory finish quality -. Dry panel, No curing required at site.
  9. The panels have good finish inside and outside. Ready-to-paint.
  10. High compressive strength (24 N / mm2). Durability against wear and tear.
  11. Being light, saves in Transportation cost & no need of crane at installation site.
  12. Excellent Thermal Insulation, sound insulation, Fire resistance.
  13. Less mess at site, better site management, Green building material, Ideal Panel module size.
  14. Panels made from Concrete Mix with flat & even surface, Savings in Plastering and Finishing.
  15. 90% of Toilet block build from Pre-stressed precast concrete Hollow core wall panels.

(B). About Manufacturing Plant for Concrete Hollow Core Wall Panels: -


The Precast panels with reinforcement are extruded by extrusion m/c on well-compacted & well level long line Concrete Platform / Bed. The Concrete platform is to be constructed similar to making Concrete road. The surface of the platform should be well scrapped & smothered by trowelling M/c for better finish of panels.
  • Total Investment in Imported Machinery of Rs. 24 Lakhs: - for Manufacturing of Concrete Hollow Core Precast Panels duly Reinforced with carbon steel wires + Land & not included).
  • Land required about 1-Acre, having length to width ratio of 4:1.
  • Power 60 Kw is required for panels
  • Water - 10,000 liters /day
  • Imported Machinery Approx. Rs. 24 Lakhs from China Approx. Landed price Mumbai with Import duty. The list of m/c are: - Wall Panel Extrusion M/c Size - 75mm thick x 600mm x 2 – 1 set & other Supporting m/c: - 350 litters Concrete Mixer, Batching & Dosing equipment + Stressing m/c – 1 set + Battery Operated Mini Dumper for transport of concrete mix delivery – 2 Nos.. + Slab Cutting m/c for Panels – 1 Nos. + Wire Coil dispensing stand – 3 Nos. + Jib type Swivel crane - 1 nos. + Lifting Accessories etc.
  • Land Development & Plant Set-up cost extra; i.e. Civil Cost for making well-levelled & highly compacted long line Concrete Platform of 1000 Sq. meter + Steel Abutment plates & Steel Flats to be grouted on Floor for Guiding Extrusion M/c + Consultancy charges.
  • While expansion on business the above Supporting machinery &Concrete platform prepared for above Panels can also be used to Extrude other concrete products like Supporting ‘H’ columns for making Boundary wall, Multi-extruded elements like Fencing post, Sq. poles, Beam, columns, Lintel, Purlin, ‘T’ Beam etc.
  • Start with lowest investment, subsequently upgrade to highest capacity.
  • Investment payback is by sale of Slab’s production of 51,000 m2 (5,48,000 ft2).

Note: - For more details, refer on this website section of "Wall Panels " or "Boundary Wall" & "Hollow Core Slab" for Plant set-up & Manufacturing Process ect.