Investment, Manufacturing Cost & Return on Investment of Boundary Wall / Compound Wall with Worlds latest Concrete Extrusion Technology duly reinforced with Carbon steel wires.
Investment in project: - Imported Machinery Rs. 21 Lakhs, Land & Land Development extra. Land required – about 1-Acre, having length to width ratio of 4:1. Power 35 KW.
Imported Machinery Rs. 21 Lakhs: - from China Approx. Landed price Mumbai with Import duty, only if complete set is purchased i.e. Boundary wall Panel Extrusion M/c Size 50 x 300mm x 2 - 1 set & Supporting 'H' Column M/c size 150 x 150mm x 2 – 1 set, other Supporting machinery: - Concrete Mixer 17.5 CBM on stand with platform (with single horizontal shaft mixer having discharging gate installed Bottom of mixer, so that concrete falls directly into tray of manual cart)+ Stressing m/c -1 set + Manual Feeding Cart for concrete mix delivery – 2 Nos. + Slab Cutting m/c (for Panels & Column) – 1 Nos. + Wire Coil Dispensing stand – 3 set + Lifting & Shifting Trolley for shifting Extrusion M/c – 1 Nos.) &
Land Development i.e., Civil Work for making well-leveled long line Concrete casting bed / Concrete Platform of 10 Lane (Which is similar to making concrete road) of size 80 meter x 10 meter for Extrusion of wall panel’s slab etc. + Civil cost for Abutment to be made for stressing of carbon steel wire + Steel Flats to be grouted on Floor for Guiding Extrusion M/c during extrusion & Cost of Land Development for other activity & to set-up plant + consultancy by Ace Associate.
Panels & columns are Extruded with extrusion M/c & other supporting Machine on a Well-levelled long line concrete platform without the need of any Mould or Form-work. Process is 5 times faster & less curing time then convention casting process. Needs only 6 labours. Panels have Hollow cores hence less in weight by keeping same strength. 100% margin compared to Market Price. Can make Toilet block unit under Swachh Bharat Abhiyan. Vision of Shri Narendra Modi Hon’able Prime Minister
Additionally manufacture other Extruded concrete products like heavy duty Boundary Wall Panels & Supporting ‘H’ column, manufacture Light Load Slabs with additional reinforcement for Affordable housing, Mezzanine floor, Factory walls, Fencing wall, Panels for Toilet blocks, Beam, Column, Lintel, Fencing post, ’T’ Beam, Purlin Etc. with respective Extrusion m/c & it’s size on the same concrete platform & above Supporting machinery.
Costing break-up of Precast Concrete Hollow core Panels & Corner supporting Pillar / column of size: - 50mm Thick x 300mm width with suitable Column 150mm x 150mm: -
For details, contact us
--> --> --> --> -->Important Benefits of Investment for setting-up plant
- Very Low on Investment – Plant set-up is Open to sky, just in a month for immediate production. The Panels / Slabs with reinforcement are extruded by extrusion m/c on well-levelled long line Concrete Platform & are Naturally Cured under Hot & Humid climate, cut to size & lifted & stored / used for the required application. Panels & columns are Extruded by extrusion M/c & other supporting machine’s without the need of any Mould or Formwork.
- While expansion on business the Concrete platform / casting beds prepared for above Panels can also be used to produce other concrete products like heavy duty Boundary Wall Panels & Supporting ‘H’ column, manufacture Light Load Slabs with additional reinforcement for Affordable housing, Mezzanine floor, Factory walls, Fencing wall, Panels for Toilet blocks, Beam, Column, Lintel, Fencing post, ’T’ Beam, Purlin Etc. with respective Extrusion m/c & it’s size on the same concrete platform & above Supporting machinery.
- Can make Toilet block unit under Swachh Bharat Abhiyan of Shri Narendra Modi Hon’able Prime Minister.
Assumption & other details: -
- 2 Nos. at a Time are extruded per lane for Boundary Wall Panels OR for Supporting Column. Each lane is of 260 feet long (80 Meters) but Effective production is 240 feet only. Production per day for Panel Or Supporting column is 240 ft X 2 cast / lane X 5 lanes = 2,400 feet/ day.
- Zero Slump Concrete is used for Extrusion of above. Where Water Cement ration is just 0.3%. Extruder needs to be fed continuously with concrete hence we advice good Cylindrical Mixer & not Drum mixer. (Optional For High volume of Production you require Cement Silo & Batching & Dosing plant with Wheel loader.)
- You are required to do your working before you make investment, as we will not be responsible for above calculation in what so ever is the case.
