Pallet circulating system / Carrousel System

Using precast concrete method, it improves the speed of construction depending on the complexity of the layout and detailing in the specification. Concrete today is a complex material. Modern concrete technology offers economical solutions to production, construction, design and architectural dilemmas. In order to get the best result from the precast concrete technology...

Pallets

The production pallet circulates round the circulation systems / carrousel from the cleaning station to the de-moulding station where the finished product is removed. It is transported from workstation to workstation, passing through the various production stages with large variety of precast concrete elements.
Pallet is consisting of steel frame with weight-optimized design...

Rollers / Drive Wheel Blocks / Anti Collision Device

Rollers Blocks: - In the Circulation pallet system, the pallet glides on Roller while the longitudinal transport is done. The rollers blocks consist of a stable pipe construction...
Friction Drive Wheel Blocks: - Two or Three units of friction drivable wheel powered by geared motor are used per station...

Cleaning / Oiling / Marking

The pallets are firstly cleaned using a stationary pallet-cleaning device. Brushes and a Rubber /steel scraper unit remove the concrete residues and adhesives sticking to the pallet. The Quality of the concrete surface is clearly determined by the pallet surface. For first-class results, a clean pallet surface with a thin film of release agent is indispensable.

Form-work / Magnets / Accessories

After lowering the shuttering profiles on the marking the integrated magnets are activated and locked. The shuttering profile is pressed precisely to the shuttering by the integrated magnets. Reinforcement work is carried out once the shuttering profiles are placed i.e. with welded mesh or Steel bar truss girder with spacers plus Cutting, Bending, Welding...

Concrete Skip / Spreader / Speedy / Mobile Spreader

Depending on the customer's requirements one can select from various solutions for Concrete transportation system from Batching plant to concrete spreader according to their degree of automation & budget. A thoroughly designed technology in which all the operation are controlled electronically & performed automatically is also available for transport of concrete.
A). Shuttle system / flying bucket or Bucket conveyor systems...

Vibration & Compaction System

On the pre-casting sites, whenever a perfect surface finish is required and for highly resistant concrete, high frequency vibration is a must.
The freshly poured concrete in the production pallet is Vibrated & compacted / well shaken for a good distribution of aggregate & to remove any trapped air through venting arrangements...

Side shifter / Central Shifter

In Pallet circulating plants at many places production pallet are Cross-transported or transferred parallel to the production line with the help of Side Shifter. They are used for transporting production pallets 1). From vibrated & compacted station to a Levelling station. & 2). From de-moulding station to a Tilting Station...

Levelling / Trowelling / Napping

After concrete is casted and compacted, the top surface has to be levelled with the Finishing equipment for good surface quality. 2 people can also do this operation manually with the help of finishing screed. Alternatively Levelling Screed mounted on the Rail-bound which moves all over the pallet for surface levelling / finishing.

Pre-Curing / Vertical Curing Chamber / Sliding Curtains / Steam Boiler

Once the freshly poured concrete on the production pallet is Vibrated, Compacted & Well-levelled, the pallet is kept / passed through hardening chamber for accelerated curing to make freshly poured concrete to a semi-dry condition. To do so, elaborate piping is done on the floor of chamber and hot water or steam is passed through it...

Pallet Stacker (Storage & Retrieval)

Saves time in Precast industry. Maximum Mesh sheet size is 2.4 x 6 meter long, pocket size from 100 x 100 To 300 x 300 mm with wires of dia. from 5 To 12 mm. The Electro-welded Mesh’s is made from Pre-straightened & Pre-cut Wire duly spot-welded. The Line wires are inserted manually, but are fed automatically and the Cross-wires are falling automatic from the wires hopper.

Tilting 85⁰ / Turning 180⁰ / Mobile Tilting Drivable

Computerized Control System

Welded mesh / Steel reinforcement with spacers are placed on the table along with Electric pipes, Terminal boxes, Connections etc. plus Cutting, Bending, Welding & other insertion are completed as per drawing. (Mechanical, Electrical & Plumbing) Before concreting it is advisable to inspect pallet for as per drawing & instruction.

Concrete Batching & Mixing Plant

The mixer and the rotating arms with blades are designed in such a way that it consumes less power and mixing is done quickly so that it produces a homogenous mix of concrete with optimum water / cement ratio eventually reducing curing time.

Lifting Equipments / Wagon / Transfer Vehicle

Before storing the finish precast elements in the stockyard, one has to make sure that it has to be marked properly, if not done earlier or to put up Bar-coded stickers. These bar code stickers will enable the storekeeper to ship correct Precast element to the project site. Overhead crane are most common of transferring the precast elements.

Storage Yard

Before storing the finish precast elements in the stockyard, one has to make sure that it has to be marked properly, if not done earlier or to put up Bar-coded stickers. These bar code stickers will enable the storekeeper to ship correct Precast element to the project site. Overhead crane are most common of transferring the precast elements.