In-line fix pallet with New Mobile Tilting Shuttle (New concept: Highly flexible & Low / Scalable investment) An alternative to High-tech Pallet circulating system By combining stationary production lines & mobile m/c technology
We have worked out a new concept for Stationary Production, as the investment of circulation system is too high.
An alternative to computer-controlled, High-tech’ rotation plant the in-line pallet production plays a decisive role.
By combining stationary production lines and mobile machine technology a level of automation is achieved, reaching a high efficiency for a certain production capacity.
In the existing System of Stationary Tilting Tables each production stage is normally equipped with a hydraulic tilting device. This leads to a high investment, especially if a larger number of tilting tables are used. Also Rails and power supply for the machines are connected separately to a complex rail system in the precast hall foundation.
Most Economical, Expandable & Simple technical Start-up solution with low level of automation & expand as per requirement for Precast Wall, Slabs, Sandwich elements or any Flat elements with New Mobile Tilting Shuttle.
The main advantages of Production Plant with New Mobile Tilting Shuttle are: -
Most Economical, Expandable & Simple Start-up solution
- Nos. of hydraulic tilting device is reduced. Less investment they’re by less maintenance.
- Plant set-up just in a month that too Open to sky, take advantage of our hot & humid climate for curing of concreted elements.
- Set-up plant on the main road of housing colony & leave it on Completion of project.
- No investment in expensive land
- Saving on Taxes & Govt. duties as production is on site.
- Mfgr by Machines - Excellent quality.
- Bid for more on-site remote projects & Reduce hassle & cost of Transportation.
- Batching plant at site & other equipment installed for above can be used for other work.
- Produce other precast element on site like staircase / lift shaft / toilet block etc.
- Very less power, wiring & spares required as there is fewer equipment.
- Very easy to Move, Dismantle & Transport plant as there are fewer equipment etc.
- Expansion for more production is very easy.
Requirements to set-up Precast Concrete Element Plant: -
For Maximum annual production capacity of say 2,50,000 m2 / year of Precast Concrete elements like Solid load bearing External walls, solid floors, Double layer walls or precast elements with core insulation, Partition walls / Internal wall panel, Composite slab panel, Beam, Column, Staircase, Double Tee, Balcony compound wall etc.For best production facility with expansion plus in future setting –up of Hollow core slab production & storage, a good size of Precast Concrete factory area Totally required is about 70,000 – 1,00,000 square meters. (Say 25 acres).
About 170 meter x 25 meters - 2 bays are required for Precast Concrete elements production workshop. One line is the ‘standard part production line’ for standard parts; the other is the ‘special part production line’, which caters for the time-consuming operations such as fitting special reinforcement, required for special precast elements. Where jobs require an especially flexible response the pallet can be moved across to the other production line. On one line pallet circulating system is fitted & on other bay is for Special elements, Beam & Column, Double Tee, Tilting Tables & Battery mould etc., (Based on pallets with dimensions of 12 x 4 meter & At an utilization rate of 60 to 80% this allows the manufacture of approx. 25 to 30 m2 precast concrete parts per pallet per hour)
Attached with above plant 5,000 m2 for Concrete Batching & mixing plant (Approx. 180 m3/hr.) with storage of aggregates, sand & having 2 - 4 nos. of Cement silos etc., Steam boiler plant, Area for Reinforcing preparation workshop with Tools for cutting & forming steel reinforcement along with Steel fabrication & general workshop machinery for repair & maintenance, general store area plus finish good storage area 30,000 – 50,000 m2, Quality control dept., beside this, it also need to consider Administrating Building with all utilities, Staff Quarters.
Other requirements are Drinking Water storage tanks & pump house, Transformer sub Station for 1500 - 2000 KVA, Weighbridge - 60T, Good internal Road etc. plus vehicles, Trucks, Wheel Loader, forklift & Cranes etc. Full load production personnel required is approx. 200 - 400 nos. And roughly construction period required for above is 4 - 6 months minimum.
This allows the company to cater to Residential housing, commercial and Industrial construction needs, including modular products for schools, and many speciality products in addition to floor slabs and walls.
